Learn More About Zinc Die Casting Benefits
At Cast Products, we offer a variety of unique Zinc Alloy combinations with key benefits to meet your exact project needs, including: ZAMAK 2 ZINC CASTING ALLOY, ZAMAK 3 ZINC CASTING ALLOY, ZAMAK 5 ZINC CASTING ALLOY, and ZA-8 ZINC CASTING ALLOY. Our Zinc die casting can benefit your project in many ways, including:
- Net Shape Casting
- Long Tool Life
- Fast Cycle Times
- Low Melting Point
- High Strength Properties
- Thin Wall Capability
- Good Creep Resistance
- Superior Finish Characteristics
- Excellent Conductivity
- Sustainability
Our complex blend of Zinc and other metals creates a low-cost, high-performing die-cast that will be ideal for your project and last for many years. Here’s a look at just some of the custom products we’ve created:
- Inertia Locks
- Mirror Mounts
- Counterweights
- Bell Cranks
- End Caps
- Levers
- Motor Housings
- Handles
- Connectors
- Locks
- Dampeners
Contact our team to learn more about Zinc alloy for your next project.
WHAT IS THE MOST COMMON ALLOY USED IN ZINC DIE CASTING?
Zamak 3 is the most common alloy used in the industry. There are other alloys like Zamak 2, Zamak 5, and ZA-8 available to fit a variety of applications.
WHAT IS THE ESTIMATED TOOL LIFE OF A DIE-CAST TOOL FOR ZINC?
We estimate approximately 1MM shots before a tool requires replacement. This can vary depending on the complexity of the tool and casting.
WHAT FINISHES CAN BE APPLIED TO A ZINC DIE CASTING?
Zinc is one of the most flexible cast alloys to finish. Options include plating (decorative & functional), painting (wet & powder) & E-coat.
CAN ZINC CASTINGS BE ANODIZED?
Anodizing on Zinc alloys is not recommended as it provides an inconsistent surface finish.
HOW IS FLASH REMOVED FROM A ZINC CASTING?
Flash can be removed from a Zinc casting through thermal deburr, vibratory deburr, and shot blasting.
DOES ZINC DIE CAST PARTS REQUIRE A TRIMMING OPERATION?
In most cases, secondary trim operations can be avoided. At Cast Products, we focus on flash free casting which eliminates the need for trimming.
HOW THIN OF A WALL CAN YOU ALLOW IN A ZINC CASTING?
The flow properties of the common cast alloys provide the ability to cast thin walls. Thickness is dependent on part design so please contact our Zinc casting Engineering team to discuss.
CAN YOU WELD ZINC DIE CASTINGS?
No. Zinc alloys cannot be welded as the heat destroys the casting.
WHAT IS THE MELTING TEMPERATURE OF ZAMAK ALLOY?
The melting point of Zamak Zinc Alloys is 787 degrees Fahrenheit.
IS THERE A VOLUME REQUIREMENT TO QUOTE?
Cast Products is a high-volume die caster with volumes from several thousand to millions of parts annually.
CAN YOU PROVIDE PROTOTYPES?
CPI has options for prototypes depending on our customer’s requirements. We can provide 3D printed plastic prototypes, spin, and investment components, or build single cavity tools for low volume and functional review.
DOES CAST PRODUCTS SHIP OUTSIDE THE USA?
We currently ship to Mexico, Canada, and the USA.
WHAT SECONDARY OPERATIONS CAN CAST PROVIDE?
We can provide drill, tap, and mechanical assembly. Please contact our team to learn more about secondary operations.
CAN YOU SUPPORT TRANSFER TOOLS?
This is discussed on a case-by-case basis. A transfer will be dependent on tool size, type, and condition. Please contact us to review.
WHAT ALLOYS DO CAST PRODUCTS OFFER?
We provide a variety of Zinc Alloys, including Zamak 2, Zamak 3, Zamak 5, ZA-8
HOW DO I CHOOSE THE RIGHT ZINC ALLOY FOR MY APPLICATION?
Please follow this link for a Zink alloy specification sheet, or contact us at sales@castproducts.com
Proudly Made in the U.S.A.